Frost sublimation
Some companies claim that during hot gas defrosting one
third or 33% of the frost will sublimate and reenter into refrigerated space as
water vapor. I have done a test to check this statement and the result was
different.
Example.
A
cold room (freezer) has penthouse with 4 evaporators. Temperature in this
freezer is 0°F. Capacity of each evaporator is 25 TR. Before defrosting, all
evaporators were operated for 24 hours. Evaporator 1 was defrosted and switched
to cooling mode. Then 3 remaining evaporators were defrosted and amount of water
drained was measured. In average 24 gal. of water were produced by each
evaporator. It means that rate of frost formation was 1 gal. per hour.
Evaporator 1 was operated in cooling mode for 30 minutes when the other 3
evaporators were defrosted and 30 minutes after defrosting. Then evaporator 1
was defrosted and 2.5 gal. of water were drained during this defrosting. At
regular rate of frost formation we would have 1 gal. of water. It means that
additional frost of 2.5 - 1 = 1.5 gal.
was formed on this evaporator during defrosting of 3 other evaporators.
1.5/3 = 0.5 gal. of the water vapor have reentered refrigerated room. This test
has shown that only around 2% of the frost will reenter refrigerated room. This
hot gas defrosting was done at 100 psig of the condensing
pressure.
Major factor of mentioned sublimation is temperature of
hot gas that enters defrosted evaporator. Today the majority of refrigeration
plants have screw compressors that have discharge temperature of 170 - 190°F.
Temperature of hot gas that enters an evaporator is significantly lower, because
this gas will cool down in hot gas main and in the evaporator pan. I think that
in worse case scenario sublimation of the frost will be less than 5% and this is
significantly lower than 33% mentioned by some companies.